Solved Print fails to start after configuring sensorless homing

[Upperbottom]

Solved!
Discord to the rescue! Probable cause was a rounding error. Setting position_min: -1 at [stepper_x] in printer.cfg solved the problem.
Thanks @Hagbard V2.1070 !

Well, in prepration to install a Canbus toolhead, I decided to switch to sensorless homing.
I followed the guide by Eric Zimmermann, and got the homing working*
Homing works in hot and cold state (when hot bed 110, nozzle 240, chamber temp about 50C )
BUT
When I start a print, it heats as expected and when it comes to start the print it fails with:

"Move out of range: -0.000 175.000 4.000 [0.000]"
Followed by an abort.

My machine is mostly standard with a stealthburner toolhead and it uses tap. I use orca-slicer and KAMP and the script work(ed) reliably.
Has anyone an idea where to start looking for a solution?
EDIT: upon closer analysis, something seems to be wrong in the g28 command. G28 X/Y/Z respectively work as intended, G28 by itself throws a "Move out of range" error.
EDIT2: I replaced my startup G28 with a G28 X G28 Y and G28Z...Then the print starts as expected...
EDIT3: But not really.. even after lowering the sensitivity of the x-axis, no reliable print start.. However when first doing G28 Y then G28 X it works....

this is my start script:

[gcode_macro PRINT_START]
#   Use PRINT_START for the slicer starting script - please customise for your slicer of choice
gcode:   
    # Parameters
    {% set bedtemp = params.BED|float %}
    {% set hotendtemp = params.EXTRUDER|float %}
   ; {% set chambertemp = params.CHAMBER|default(0)|float %}
    M118 Set bedtemp ;checkmessage
    M190 S{bedtemp}     ;checkmessage
    M118 set nozzle 150;checkmessage
    M109 S150                      ; set hotend to 150 for TAP
    SKEW_PROFILE LOAD=CaliFlower ;skew compensation
    G32 ; home all axes, QGL, MESH
    G28 Z ;rehome z so mesh is on 0
    STATUS_MESHING
    BED_MESH_CLEAR
    BED_MESH_CALIBRATE
    M109 S{hotendtemp}     
    G90                            ; absolute positioning
    G1 Z20 F3000                   ; move nozzle away from bed
    VORON_PURGE
  # BED_MESH_PROFILE LOAD=default
    STATUS_BUSY

This is my G32

[gcode_macro G32]
gcode:
    SAVE_GCODE_STATE NAME=STATE_G32
    G90
    G28
    QUAD_GANTRY_LEVEL
    PARK
    RESTORE_GCODE_STATE NAME=STATE_G32

This is my Home.cfg

# Note you may need to add the following to your printer.cfg somewhere (without the comments of course) for the Kinematic position stuff below to work.
#[force_move]
#enable_force_move: True

[gcode_macro _HOME_X]
gcode:
    # Home
    {% set RUN_CURRENT_X = printer.configfile.settings['tmc2209 stepper_x'].run_current|float %}
    {% set RUN_CURRENT_Y = printer.configfile.settings['tmc2209 stepper_y'].run_current|float %}
    {% set HOME_CURRENT = 0.49 %}
    SET_TMC_CURRENT STEPPER=stepper_x CURRENT={HOME_CURRENT}
    SET_TMC_CURRENT STEPPER=stepper_y CURRENT={HOME_CURRENT}
 
    SET_KINEMATIC_POSITION X=15
    G91
    G1 X-15 F1200
 
    #G4 P2000
    #M400 to finish all pending moves/process the buffer
    M400
    G28 X
 
    # Move away
    G91
    G1 X-15 F1200
 
    SET_TMC_CURRENT STEPPER=stepper_x CURRENT={RUN_CURRENT_X}
    SET_TMC_CURRENT STEPPER=stepper_y CURRENT={RUN_CURRENT_Y}

[gcode_macro _HOME_Y]
gcode:
    {% set RUN_CURRENT_X = printer.configfile.settings['tmc2209 stepper_x'].run_current|float %}
    {% set RUN_CURRENT_Y = printer.configfile.settings['tmc2209 stepper_y'].run_current|float %}
    {% set HOME_CURRENT = 0.49 %}
    SET_TMC_CURRENT STEPPER=stepper_x CURRENT={HOME_CURRENT}
    SET_TMC_CURRENT STEPPER=stepper_y CURRENT={HOME_CURRENT}
 
    SET_KINEMATIC_POSITION Y=15
    G91
    G1 Y-15 F1200
 
    #G4 P2000
    #M400 to finish all pending moves/process the buffer
    M400
 
    # Home
    G28 Y
    # Move away
    G91
    G1 Y-15 F1200

    # Wait just a second… (give StallGuard registers time to clear)
    SET_TMC_CURRENT STEPPER=stepper_x CURRENT={RUN_CURRENT_X}
    SET_TMC_CURRENT STEPPER=stepper_y CURRENT={RUN_CURRENT_Y}

[homing_override]
axes: xyz
gcode:
  {% set home_all = 'X' not in params and 'Y' not in params and 'Z' not in params %}

  SET_KINEMATIC_POSITION Z=1
  G1 Z4 F1200

  {% if home_all or 'X' in params %}
    _HOME_X
  {% endif %}
 
  {% if home_all or 'Y' in params %}
    _HOME_Y
  {% endif %}
 
  {% if home_all or 'Z' in params %}

    G90
    G1 X175 Y175 F15000

    G28 Z

    G1 Z10 F1500
  {% endif %}


[gcode_macro _CG28]
description: Homing only if necessary
gcode:
    {% if "xyz" not in printer.toolhead.homed_axes %}
        G28
    {% endif %}

*I have almost the same config, so it was easy to follow,once I get prints working, I probably will have to fiddle with the stallcurrent settings, I used a "chicken" value which may be too sensitive.