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Question Modular Voron-Inspired CoreXY with V-Wheels and Tool Changer Expansion

banana_joe_18

New member
Summary

I'm thinking on building a Voron-like CoreXY printer with a focus on modularity, cost-effectiveness, and future upgradability to a full Voron. The goal is to maintain high print quality while initially using V-wheels instead of linear rails to reduce cost. Additionally, I plan to integrate a basic tool-changing system that can be expanded over time. I also aim to use as many spare parts from my inventory as possible to keep costs low.



Planned Features (Very Early Stage Concept)


  • CoreXY Motion System using an aluminum extrusion frame, designed to be Voron-compatible for a future upgrade to linear rails.
  • Belted Z-axis instead of leadscrews to maintain Voron-style motion without linear rails.
  • Tool-Changing Systemwith:
    • 2 initial tool docks with manual swaps, expandable in the future.
    • A cleaning/calibration station for nozzle wiping and Z-offset calibration.
    • RFID-based tool identification with micro switches for tool presence detection.
    • Tool hanger swaps only the hotend and its fan, not the entire toolhead, making additional hotends cheaper and more modular.
  • Print Volume: 300x300x300mm, with space to expand to 350mm³ in the future.
  • Frame Size: 600mm x 500mm (max) to accommodate future upgrades.
  • Electronics: Using a Voron Starter Kit or Pace metaling it and utilizing as many spare parts as possible to reduce costs.
  • Hotend and Extruder: Planning to use a modular toolhead system, where the hotend is interchangeable and separate from the probe tool.
  • Budget Range: Aiming to keep Step 1 under $800-1,000, with room for future upgrades.
  • Also, I don't look for a fast as possible printer, just relatively fast with capability to print different materials without hassle



Why This Approach?


  • Lower Cost to Start: Linear rails are expensive; V-wheels reduce upfront cost while keeping the design upgrade-friendly.
  • Future-Proofing: The frame, motion system, and electronics are mostly Voron-compatible, allowing a seamless transition to full Voron specs later.
  • Modular Tool-Changer Integration: Instead of committing to a fixed extruder setup, this system will allow easy expansion with more docks and hotends in the future.



Open Questions


  • Belted Z-Axis Configuration: Optimizing the belt path for reliability.
  • Tool Docking System: Exploring the best balance between magnetic, kinematic, or mechanical coupling.
  • Firmware & Tool Detection: Klipper integration for tool presence checking, RFID identification, and automatic Z-offset calibration.



Looking for Feedback On:


  1. Feasibility of V-Wheels as a starting point before upgrading to linear rails.
  2. Tool docking mechanisms—best practices for secure engagement and disconnection.
  3. RFID-based tool identification—has anyone experimented with it in Klipper?
  4. Belted Z-axis stability—how to avoid belt stretching or drift over time.
  5. I don't have experience with CAN, so I would like to keep it umbilical if thers not a huge downside to it.

Would love to hear thoughts from the Voron community! Let me know if you have insights or recommendations for this hybrid approach. 🚀


Can anyone help me with feasibility and advice on the custom tool changer?
(This probably won't happen tomorrow, so I'm just looking for advice)
 
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