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Self sourced 2.4 - Modified frame

Maas101

New member
I've had a printer for 10+ years. It started life as an Anet A8 and over the years has had the full frankenstein treatment, like a vintage car if something breaks you bodge it with 'something that works' and keep going. Recently though my titan extruder gave up the ghost along with a few other parts and I finally decided enough was enough, I'll build a new printer. TBH I looked at Vorons years ago but decided they were too expensive to build, the Rolls Royce of DIY printers. When it came to deciding what to build I didn't even consider them. After doing nowhere near enough research other than I wanted a core XY rather then a bed slinger I decided to build a BLV MGN cube. I started sourcing the components and bought the required extrusion to build the frame, next was to find a decent hotbed. I knew I wanted cast aluminium at least 5mm thick at least 310 x310mm. living in the UK something like that was surprisingly difficult to find. I could get the aluminium but would have to machine out for the mounting holes and thermistor and would have to find a similar sized 220v bed heater and some sort of magnetic fixing for a spring steel build plate. Adding it all up the costs were way more than I wanted to pay. I then found I could buy a Voron 2.4 350 mm plate including heater magnetic mounting and build surface for a lot less. I started looking into whether I could fit it into the MGN frame and at this point the light clicked on, I'm not too far into the build to change direction why don't I just build a Voron 2.4? The plate was ordered and I started looking into how much of the already bought extrusion I could use. The BLV uses a lot of 2040 and rather than waste it I wondered if I could mod the Voron frame to use it and add a bunch of stiffness at the same time. As a result I've come up with this:

New_4040_frame_2025-Apr-22.png

The front 2020 extrusions are made 40mm longer so the external dimensions are 40mm taller than standard and 20mm deeper than standard but all the internal dimensions / clearances remain exactly the same so I shouldn't have to modify any other components. If anyone knows why this wouldn't work please let me know but I can't see why not.

The poor old frankenstein A8 has been resurrected one more time and is now busy printing parts :

IMG_0608.jpg

This is not a Voron!

vorlon.webp
This is a Vorlon! :)

Thanks for reading, will update when I've bashed the frame together which may be a while as the wifey has a list of jobs for me atm (n)
 
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